Phylion Electric Bike Battery & Charger
Instruction Manual
(For EB Manufacturers)
Product Model:XH370-10
Compiler
Superviser
Approver
Open-box verification:
Phylion EB Battery (one set)
Specialized Charger (one)
Certificate of Battery Test (one)
Certificate of Charger Test (one)
Instruction Manual (one)
Battery parts::XH-10IMP Cells (10),protective circuit board (one),equalizing circuit board (one),fuse (one),PTC (two),wire (some)
Thank you for using Phylion Electric Bike Battery products.
For the proper use, storage and maintenance of the battery product series of our company, you are required to read this instruction manual before use.
I. Features:
Battery:
As a clean energy specially designed for electric bikes, Phylion Batteries feature high energy density, high bearing capacity, long cycle life, low self-discharge rate, no memory effect, no pollution, and remarkable constant-voltage energy.
1.Model:XH37010J1
2.Model and its meaning:
XH 370 10 J 0

J: Equalizing Circuit 0:Battery Grade
Battery Capacity:10Ah
Rating Voltage:37.0V
Suzhou Phylion Battery Company Ltd.
3.Specifications:
Model
XH-10IMP
Charge Method
CC/CV(Constant Current/Constant Voltage)
Case
N/A
Over-charge Protection Voltage
Cell 4.25V±0.025V
Nominal Voltage
37V
Over-discharge Protection Voltage
Cell 2.30V±0.025V
Minimum Capacity
10Ah
Charger CC/CV
2±0.2A /42±0.5V
Internal Resistance
≤150mΩ
Size
Based on the real battery case
Discharge Cut-off Voltage
30V±4V
Weight
≤3.9Kg
Maximum Charge Current
5A(0.5C5)
Working Temperature
Charge Temperature:0~45℃
Discharge Temperature:-20~55℃
Maximum Discharge Current
20A
Relative Humidity for Working
0%~80% RH
Maximum Charge Voltage
42V
Exterior Requirement
Not acceptable for such exterior factors as scratch, distortion, stain, rust, leakage.
Transport Voltage Requirement
39V±0.5V
Battery Storage Life
6 Months
Charger:
The specialized chargers for Phylion EB Battery Seires are applicable to Phylion EB Batteries. They feature small size, light weight, high efficiency, high power density, easy handling and simple operation.
Model
HP8204L3(10S)/36V2A
Input Voltage
AC110V~264V/47~63HZ
Size
Based on Hongbo
Output Voltage
42±0.5VDC
Weight
About 850g
Output Current
2.0±0.2A
Working Temperature
0~40℃
Relative Humidity for Working
0%~80%RH
II. Schematic Drawing:
Battery:
Charger:
III. How To Charge
1.
First, connect the battery with the charger, making sure that the output end of the charger and the charging mouth of the battery are correctly connected.
2.
Switch on the electricity of the charger, with charger power light indicating green and charging light indicating red. Upon the completion of charging, first pull off the charger plug connecting the battery, then the plug connecting the electricity power.
3.
Two indication lights for the charger, one is power light (red while electricity is on); the other one is charging light with red and green colors (red for charging, green for the completion of the charging or the absence of battery)
4.
At least 12 hours for the first three charges.
5.
Specialized chargers provided or approved in written form by Suzhou Phylion Battery Company Ltd. are required.
IV. Environmental Conditions
1.
Charging Temperature:0~45℃
2.
Discharging Temperature:-20~55℃
3.
Working Humidity:≤95% RH
4.Atmospheric Pressure:86~106kPa
5.Storage Temperature:≤35℃
6.Recommended temperature for long-time storage:≤25℃
V. Specifications
Items
Specification
Remarks
Standard Charging
Temperature < 25℃, CC/2A CV/42V, charge till the charging light indicating green
Standard Discharging
Temperature <25℃, 5A, discharge till the cut-off of the battery
Nominal Capacity
10Ah(Standard)
Standard charging mode, three times of charging and discharging of new cell, with the biggest discharge capacity accepted.
Rating Voltage
37V(5A for discharge)
Transport Voltage
39V ± 0.5V,cell capacity 50%
Internal Resistance
< 150mΩ
Charge Cut-off Voltage
42±0.2V
Discharge Cut-off Voltage
30V±4V
Over-charge Protective Voltage
Cell 4.25V±0.025V
Over-discharge Protective Voltage
Cell 2.30V±0.025V
Charging Time
8 hours
Maximum Charge Current
5A
Maximum Discharge Current
20A
≤ 45℃ 
Storage Life
6个月(Storage temperature ≤ 25℃,electric charge 50%)
Monthly Charge-maintenance Rate
80%(Temperature 25℃+/-2℃,28 days of storage)
Notice:
Battery:
Strictly prohibit the short-circuit of the battery output end;
Keep away from fire, heat and water;
Strictly prohibit violent vibration, impact and squeezing;
Precaution against water, prevent the discharge part of the battery from being sprinkled or soaked by water;
Charging temperature:0~45℃;
Discharging temperature:-20~55℃;
Keep away from children;
While not in use, battery is required to be taken off the EB for storage;
Fully charge the battery before use;
If there is any problem, contact the after-sale service department. Willful disassembly is strictly prohibited;
Specialized chargers provided or approved in written form by Suzhou Phylion Battery Company Ltd. are required.
Charger:
No article is allowed on top of the charger;
No liquid or metal is allowed into the charger;
Disassembly and refitting is strictly prohibited;
Keep wet hand away from power plug;
Keep away from the charger when it is thundering or lightning;
Chargers other than provided by the company are strictly prohibited to charge the battery;
Do not play with the charger and battery while charging;
Use charger in flat places and keep it away from oil, smoke, dust and humidity;
Keep the charger away from direct sunshine;
Do not pull out the power plug while charging;
Keep the charger working under good ventilation and cooling conditions;
Keep the charger powered off while it is disconnected with batteries.
VI. Storage, maintenance and transport:
1.
Charge the battery half full (charge it 2-3 hours after discharge) for long-time storage and put it under dry and ventilative conditions. Charge the battery for 2-3 hours every three months;
2.
Make sure that battery is charged for two hours every three months during long-time storage;
3.
Battery and charger are required to be stored under clean, dry and ventilative conditions, and kept from erosive substances, fire and heat;
4.
Battery storage condition: temperature -20~35℃;humidity 5~65%RH ;
5.
Batteries are to be packed into cases before transport, and kept from violent vibration, impact, squeezing, sunshine and rain during transportation. They can be transported by automobiles, trains, ships and planes;
6.
During storage, charger is required to be disconnected with battery;
7.
Charger storage condition: temperature -20~35℃;humidity 5~65%RH ;
8.
Charger are to be packed into cases before transport, and kept from violent vibration, impact, squeezing, sunshine and rain during transportation. They can be transported by automobiles, trains, ships and planes.
VII. Problems and Solutions:
Problem
Cause
Solution
No output of the battery
Discharge fuse melted apart
Change the discharge fuse.
Over-discharge protection of the battery
Charge the battery.
Charger power light doesn’t work.
Input connector the charger gets loose
Check the firmness of the input connector of the charger.
Battery can’t be charged.
Output connector of the charger gets loose
Check the firmness of the output connector of the charger.
Charge fuse melted apart
Change the charge fuse.
VIII. Maintenance and After-sale Service:
This product has undergone strict test before leaving factory. If there is any problem, please contact the after-sale service department of our company or the distributors. Willful disassembly is strictly prohibited.
After-sale:Direct Dial:0512-68418040
Telephone Exchange:0512-68094266
0512-68094268
Fax:0512-68418341
E-mail:services@xingheng.com.cn
Address:No.81, Xiangyang Rd., New District, Suzhou
Zip Code:215011
With the view to improving product quality and performance, this company reserves the right for all modification of the product and its manual without notifying existing customers.
This company reserves the right for the final interpretation of the product manual.
WARRANTY
All Phylion products are warranted against defects in material and workmanship for a period
Of ? year from date of shipment to the original purchaser. Phylion agrees to repair or replace
any assembly or components found to be defective during this period. Transportation to the factory or service centre is to prepaid by purchaser. If the Phylion battery or chatger is defective as a result of misuse, improper repair, alteration, neglect, or abnormal conditions of operation, repairs will be billed at Phylion normal rate.
This warranty is in lieu of all other warranties, expressed or implied, and no representative or person is authorised to represent or assume for Phylion any liability in connection with the sale of our products other than set forth herein.
Amendments reserved.
DAMAGE IN TRANSIT
The battery and charger should be tested as soon as it is received. If it is damaged in any way, a
claim should be filed with the carrier. A full report of the damage should be obtained by the claim agent,
and this report should be forwarded to us. Phylion will advise the disposition to be made of the
equipment and arrange for repair or replacement.